Plywood is a versatile and cost-efficient material that is not only used for construction but also for making household appliances and furniture. When having a home with plywood as part of their structure, flooring, wall, and ceiling, it’s common to get the feeling of quietness and calmness since the material is known to boost your house’s overall condition. With this in mind, it’s crucial that you contact a reputable plywood supplier based in Johor Bahru to guarantee you get the highest quality of wood product possible.
It can be interesting to know the process of creating plywood and how the best manufacturers in Johor Bahru conducts it, so you’ll be aware of the importance and usefulness of plywood. We have listed below the step-by-step guide on how the best quality of plywood is made in Johor Bahru, so read on!
Step 1: Log Selection For Plywood
With professionals, they don’t just chop off any tree that they see around. They have a high standard of requirements that helps them distinguish which logs would be best to turn into plywood. They will select a tree wood depending on the demand of the kind of plywood to be created. This kind of log is labeled as a peeler. A peeler is straight and must have a good amount of diameter since large numbers of layers are required to take out from it.
Step 2: Plywood Layer Formation
For the second step, the professionals will get a broad blade which is used to create thin layers from the chosen log in the processing area and create veneer sheets. To achieve a better outcome, the log is placed horizontally under the sharp blade, and the tool is constantly pressed, resulting in several layers being cut into parts. No one can quickly do this task since this requires special tools and specific skills.
Step 3: Exposing The Parts of Plywood to Heat
The sheets that have been taken from the log are then exposed to high heat in order to remove any water or moisture that may still be present in the material. Before proceeding on to the next step, the experts will make sure the sheets have been properly dried and dehydrated since any liquid content that may be present can sabotage plywood’s quality.
Step 4: Gluing Of Plywood Parts
After the sheets have dried up, they are glued together with the use of a particular form of plywood adhesive. To achieve the best outcome, particular caution and care are highly maintained during this stage. This gluing process will usually take place after the patching and grading. When it comes to gluing plywood, phenol-formaldehyde and urea-formaldehyde are used. While Furmecyclox is used to test fungal resistance and establish a more robust and long-lasting wood material.
Step 5: Baking of Plywood
For the fifth step, baking is implemented into the process. The glued plywood’s primary sheets are sent to be baked and pressed at the appropriate pressure and temperature. The minimum temperature for baking the sheets is 140 C, with a 1.9 megapascal pressure.
Step 6: Adding The Finishing to The Plywood
Plywood come into our home in good condition because of the conduction of the finishing. In this part, any imperfections in the sheet, such as holes, cracks, pits, unfinished edges, will all be fixed and given a proper finishing to ensure your plywood will not break or wither. Furthermore, reshaping and resizing the board will also be done in this process to fit all the people’s demands perfectly.
Wrapping it Up
Plywood is indeed a versatile product that is given a tremendous amount of time and effort to guarantee the highest quality product possible. You certainly won’t go wrong with the use of plywood since the process conducted by the experts in JB ensures a robust and long-lasting wood material.